📝 Delivery & dark kitchen · ⏱️ 3 min read

How do I calculate the cost impact of packaging materials for hot versus cold dishes?

📝 KitchenNmbrs · updated 13 Mar 2026

Packaging costs can be 3-8% of your selling price for delivery, but hot dishes often cost more due to insulation materials. Many dark kitchen owners forget to include these costs in their food cost, causing their margin to shrink unnoticed. In this article, you'll learn exactly how to calculate what packaging costs per dish and how to factor this into your prices.

Why packaging costs differ per dish

Not all packaging costs the same. A cold salad in a plastic container is cheaper than a hot pasta that needs insulation, ventilation, and leak-proof packaging.

💡 Example of the difference:

Cold Caesar salad:

  • Plastic container: €0.12
  • Lid: €0.05
  • Fork: €0.03
  • Bag: €0.08

Total: €0.28

Hot pasta carbonara:

  • Insulated container: €0.35
  • Leak-proof lid: €0.12
  • Fork: €0.03
  • Napkin: €0.02
  • Insulated bag: €0.15
  • Bag: €0.08

Total: €0.75

Map out all packaging costs

For an accurate calculation, you need to include all packaging materials. Many entrepreneurs forget the small things that add up quickly.

  • Primary packaging: container, box, tray where the food goes
  • Closures: lids, foil, stickers to seal
  • Cutlery and accessories: forks, knives, spoons, napkins
  • Insulation: insulated containers, heat-retention foil for hot dishes
  • Transport: bags, insulated bags, protective materials
  • Branding: stickers with logo, branded bags (part of marketing costs)

⚠️ Note:

Always calculate with the actual purchase price per unit, not the price per package. A box with 100 containers for €35 means €0.35 per container.

Cost calculation per dish

The formula is simple: add up all packaging materials and divide by the number of portions in that packaging.

Packaging cost per portion = Total packaging costs / Number of portions

💡 Example calculation:

Hot lasagna for €16.50 (incl. 9% VAT):

  • Ingredients: €4.80
  • Packaging: €0.65
  • Selling price excl. VAT: €15.14

Total cost: €4.80 + €0.65 = €5.45

Food cost including packaging: (€5.45 / €15.14) × 100 = 36.0%

Hot versus cold dishes

Hot dishes have different requirements than cold ones, which directly impacts packaging costs.

Cold dishes (€0.20 - €0.40 per portion)

  • Salads: standard plastic container with lid
  • Sushi: special sushi containers, often slightly more expensive
  • Desserts: small containers, often transparent to show the product
  • No insulation needed, but leak-proof packaging required

Hot dishes (€0.50 - €1.00 per portion)

  • Pasta, curry, stews: insulated containers that retain heat
  • Pizza: special pizza boxes with ventilation
  • Fried food: breathable packaging to keep crispy
  • Soup: leak-proof cups with sturdy lids

💡 Practical example:

Restaurant with 60% hot and 40% cold dishes:

  • Average packaging cost cold: €0.30
  • Average packaging cost hot: €0.70
  • Weighted average: (0.4 × €0.30) + (0.6 × €0.70) = €0.54 per order

At 200 orders per week: €0.54 × 200 × 52 = €5,616 per year on packaging

Calculate impact on your margin

Packaging costs flow through to your total food cost percentage. If you forget to include them, your margin will appear higher than it actually is.

For delivery, a total food cost of 35-40% (including packaging) is normal, compared to 28-35% for a restaurant without delivery.

⚠️ Note:

Platform fees (Deliveroo, Uber Eats) come on top of your packaging costs. Calculate with 15-30% platform fee over your total order value.

Seasonal adjustments

Packaging prices fluctuate, especially for plastic and cardboard. Check with your supplier every 3 months and update your cost calculation.

  • Plastic containers: prices often rise in winter (oil price)
  • Cardboard boxes: depends on paper price, can fluctuate 10-20%
  • Insulation material: more expensive in winter due to higher demand

How do you calculate packaging costs? (step by step)

1

Inventory all packaging materials

Make a list of everything that goes with one order: container, lid, cutlery, napkins, bag, insulation material. Note the purchase price per unit for each item.

2

Add up the total packaging cost

Sum all individual costs together. For a hot pasta: €0.35 (container) + €0.12 (lid) + €0.03 (fork) + €0.15 (insulated bag) + €0.08 (bag) = €0.73 total.

3

Calculate your food cost percentage

Add packaging costs to your ingredient costs and calculate your new food cost: (Ingredients + Packaging) / Selling price excl. VAT × 100. This is your actual margin.

✨ Pro tip

Negotiate with your packaging supplier for volume discounts. At purchases of 5,000+ units per month, you can often get 10-15% off, which directly improves your margin.

Calculate this yourself?

In the KitchenNmbrs app you can do this in just a few clicks. 7 days free, no credit card.

Try KitchenNmbrs free →

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Frequently asked questions

Should I include packaging costs in my food cost percentage?

Yes, absolutely. Packaging is a direct cost per dish, just like ingredients. Without packaging in your calculation, your margin will appear higher than it actually is.

What percentage of my selling price can go to packaging?

For cold dishes 2-4%, for hot dishes 3-6%. For a pasta at €15, you should budget about €0.45 to €0.90 for packaging.

Are insulated packages always more expensive than standard containers?

Yes, insulated containers cost 2-3x more than standard plastic containers. But they're necessary to deliver hot dishes properly, otherwise you'll get complaints about cold food.

How often should I update my packaging prices?

Check your purchase prices with your supplier every 3 months. Plastic and cardboard fluctuate regularly, which can affect your food cost.

Can I pass packaging costs on to the customer?

Packaging costs are built into your menu price. Some restaurants charge a separate packaging fee, but this can deter customers.

ℹ️ This article was prepared based on official sources and professional expertise. While we strive for current and accurate information, the content may differ from the most recent regulations. Always consult the official authorities for binding standards.

📚 Sources consulted

Food Standards Agency (FSA) https://www.food.gov.uk

The HACCP standards shown in this application are for informational purposes only. KitchenNmbrs does not guarantee that displayed values are current or complete. Always consult the FSA or your local authority for the latest regulations.

JS

Written by

Jeffrey Smit

Founder & CEO of KitchenNmbrs

Jeffrey Smit built KitchenNmbrs from 8 years of hands-on experience as kitchen manager at 1NUL8 Group in Rotterdam. His mission: give every restaurant owner control over food cost.

🏆 8 years kitchen manager at 1NUL8 Group Rotterdam
Expertise: food cost management HACCP kitchen management restaurant operations food safety compliance

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